Detailed Explanation of Tire Internal Structure: From Rubber Molecules to Functional Layer Design

Time:2025-03-08 14:00:30

When the car is traveling at 120km/h, the tire's contact area with the ground per second is only the size of a postcard, but it has to withstand nearly 2 tons of impact force. This amazing sexual energy comes from the precise layered structure design:


Tread area


The outermost layer is a mixture of approximately 60% natural rubber and 40% synthetic rubber, with added silica particles to enhance grip. The tread thickness is usually 8-12mm, with fine grooves called "knife grooves" hidden inside. Laboratory data shows that there are 20-30 hidden blade grooves with a depth of 0.3-0.5mm per square centimeter of tread, which can increase the traction force on wet and slippery roads by up to 35%.


supporting system


Underneath the tread, two layers of steel belt layers arranged at a 17 degree angle constitute the main load-bearing structure. Each steel wire has a diameter of 0.15mm and a tensile strength of 1800MPa (approximately three times that of ordinary steel bars). The cross weaving process makes the pressure distribution more uniform and effectively suppresses the standing wave phenomenon during high-speed driving.


sealing technology


The innermost airtight membrane is only 0.6-0.8mm thick and made of brominated butyl rubber material. The bromine element in its molecular structure can block oxygen permeation, keeping the monthly loss of tire pressure within 0.07 bar. Comparative experiments have shown that the breathability of traditional natural rubber materials is 23 times higher.


Key points of aging monitoring


Even if the wear limit is not reached, the rubber hardening rate of the tire will suddenly increase after 5 years of use:


40% decrease in elastic modulus

Tear strength reduced by 55%

It is recommended to regularly press the sidewall with nails. If there is no obvious indentation left, replacement should be considered.


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    Zhejiang Qingda Rubber Co., Ltd. is a professional enterprise that produces various specifications of rubber tires and air springs. The company was founded in 1992 and is located in Chengxi New District, Yongkang City....

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